Based on a cycle rate of between 24 and 30 shots per hour at the die-casting machine, it is estimated that the hourly requirements for liquid copper will range between less than 140 kg/hr for the smaller rotors to nearly 1,300 kg/hour for the large rotors. More detailed estimates are shown in the Table below.

Motor Size Range

Liquid Copper Requirements

(kg per hour)

KW

HP

Less than 1

Less than 1.3

Up to 140

1-5

1.3 to 6.5

90 to 225

5-20

6.6 to 26

140 to 550

20-50

26 to 66

440 to 1,300



Table 9.1.1: Estimate of hourly copper requirements (based on cycle rate of between 24 and 30 shots per hour at the die-casting machine)



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